Shaft alignment input data

To model propulsion shafting properly the background information for shaft alignment design must be as complete as possible. There is three categories of essential information:

Category I – obligatory information for shafting modeling.

Category II – information describes shaft alignment and operating conditions.

Category III – information enables more relevant results for shaft alignment procedure to ensure more safe propulsion shafting.

Pos Name Category
I II III
I. GENERAL
1 Ship Type and main particulars *
2 Ship Class *
3 Ship speed *
4 Maximum Continuous Rating *
5 Shaft speed at MCR *
6 Shaft speed Nmin *
7 Ship status (newbuild or under repair) *
8 Cause of the propulsion train realignment, if the ship is under repair *
9 List of main operating conditions *
10 Assumed shaft alignment conditions *
11 Assumed shaft alignment technique *
12 Shaft alignment procedure limitations if any *
13 Other special conditions *
14 Known shafting or/and bearing failures for a ship under repair *
Pos Name Category
I II III
II. SHAFTING
1 General Arrangement of the propulsion train *
2 Shafting drawings specifying the lengths and diameters, half coupling and sleeve drawings, the direction of the sleeve coupling shifting at alignment, stern tube drawings *
3 Weight and center of gravity of heavy masses attached to the shafting *
4 Filling of the shaft bore (oil, rod etc.), oil and rod masses *
5 Shaft material mechanical properties *
6 Material (mechanical properties ) and dimensions of the propeller shaft liner if it is arranged *
7 Positions of the hydraulic jacks if the jack-up test is planned *
8 Positions of the strain gauges if strain gauges alignment is planned *
Pos Name Category
I II III
III. SHAFTING BEARINGS
1 Stern tube bearing
  • drawing of the bearing
*
  • material and dimensions of the bearing bush
*
  • lubricator (sea water, fresh water or oil, viscosity and density)
*
  • diametric clearance
*
  • slope bore angle if the bearing is slope bored (angle)
*
  • double slope design if arranged (trumpet-form slope length, angle, diametrical clearance)
*
  • measured stern tube axis spatial position if available
*
2 Permissible load or nominal pressure *
3 Thermal growth *
4 Wear down rate *
5 Thrust bearing eccentricity *
6 Is plain intermediate bearing self-adjustable? *
Pos Name Category
I II III
IV. PROPELLER
1 Propeller type (FPP, CPP) *
2 Number of blades *
3 Diameter *
4 Material *
5 Mass *
6 Center of gravity *
7 Weight in the water *
8 Hub length *
9 Hub diameter *
10 Pitch *
11 Expanded Area Ratio *
12 Percent of buoyancy if shaft alignment is planned afloat *
13 Percent of submergence in operation *
14 Propeller hydrodynamic loads in operation or wake flow information, or ship lines if other data are not available *
15 The position of the point where hydrodynamic loads are applied *
16 Propeller speed at MCR *
Pos Name Category
I II III
V. GEARBOX
1 Gearbox type *
2 Drawing of the output shaft specifying shaft lengths and diameters *
3 Bearing design (plain, roller, conical roller) *
4 Bearing clearance *
5 Bearing thermal growth in horizontal and vertical plane *
6 Shaft alignment acceptance criteria from the manufacturer *
7 The weight of the wheel *
8 Toothing forces in operation or gearing and tooth geometry *
Pos Name Category
I II III
VI. FLEXIBLE COUPLINGS
1 Coupling type *
2 Weight and center of gravity *
3 Allowable misalignment for flexible coupling *
4 The angular and radial stiffness of the flexible coupling *
5 The direction of sleeve coupling shifting at the alignment *
Pos Name Category
I II III
VII. ENGINE
1 Type *
2 Crankshaft drawing, or equivalent beam *
3 Weight of flywheel *
4 Diagram of allowable loads on the engine flange or bearing allowable load *
5 Engine bearings thermal growth *
Pos Name Category
I II III
VIII. HULL
1 Hull material *
2 General arrangement drawings of engine room area *
3 Drawings of hull structure sections within the engine room *
4 Engine room double bottom plan *
5 Scantlings of double bottom structure elements *
6 Drawings of the A- and P-brackets if any *
7 Ship draught assumed during shaft alignment procedure *
8 Ship draught at main operating conditions *